Features/Benefits Provided: 40% increase in storage density with Multiple Deep AS/RS 30% reduction in energy costs 50% drop in labor, even as SKUs increased 50% WMS controls all product movement = less waste & product loss

In 1997, in order to optimize material flow, reduce logistics costs and labor requirements, a famous ice cream company contracted to design and build a warehousing system for their new ice cream distribution center located in Middletown, PA. The -40°F distribution center was needed to handle the volume of smaller direct-store deliveries and larger orders for their regional warehouses, while maintaining selectivity for numerous stock keeping units.

The firm distributes to more than 22,000 retail outlets such as grocery and convenience stores, but focuses mainly on direct-store delivery.

A 5,000 pallet position Automated Storage & Retrieval Systems (AS/RS) with eight storage levels and incorporating pick tunnel operations was designed and built initially. The 2 aisle system has a combination of seven- and five-deep storage lanes. Each aisle contains one crane (S/RM) capable of handling approximately 70 pallets per hour. All pallets are triple supported within the rack structure, thus eliminating pallet damage.

Five years later, due to their growing demand, the system was expanded -- aisle lengths were increased 50% and a 3rd level of pick lanes was added within the rack structure. A Warehouse Management Software (WMS) was also installed. With these additions the company has been able to deliver its products faster and more efficiently with higher throughput capabilities.

Parameters of the AS/RS include FIFO inventory management, one SKU is stored in each storage lane, and the fastest moving SKU’s are placed in storage lanes as close to the input / output conveyors as possible.

is a proud member of ASRS, a Product Section of the Material Handling Industry of America

3655 Sandhurst Drive
York, PA 17406
Phone: 800-673-2522 / 717-764-1115
Email: sales@WestfaliaUSA.com
Web: www.WestfaliaUSA.com