Skip to Navigation | Skip to Content
Monorail Manufacturers Association

Case Studies

Download Adobe Acrobat Reader All of the case studies are in PDF format. They require the Adobe Acrobat Reader, which is available free from Adobe.

Search Case Studies

(Select Member Company)

 
Work Station Crane’s Flexibility Wins Customer’s Loyalty An Electric Lift Truck Manufacturer needed a work station crane to lift truck parts of different sized and shapes from a steel cart and moved into a room where precision measuring takes place on a laser measuring table. They needed a system for their fragile application and have the flexibility to change or add to it as need in the field.
 
Telescoping Bridge Helps Overcome Spacing Issues Work Station Crane w/Telescoping Bridge with Chain Hoist helps overcome spacing issues for a supplier of machined components. “The telescoping WSC allowed us to maximize our available space while keeping the work area free of obstructions”. Machining operations occur in order across three different CNC machines, located side by side, arranged in a line. Operators are required to take a blank out of dunnage, perform a brief machining operation on a workbench in front of them and then load the blank into a CNC machine. The machined part is then unload and placed into finished dunnage and moved to the next process in the line if needed.
 
Work Station Crane Helps Protect Product And Workers In Fabricated Stone Industry A Free Standing Work Station Bridge Crane with a 1000# aluminum bridge and chain hoist was installed for a Manufacturer of Fabricated Stone Products. The Application was that large stones slabs are loaded and unloaded by hand or with fork trucks. Both methods caused problems with space, safety, and productivity. Not to mention the stress caused by the fact that the slabs are hand picked by the customer and any damage to the slab would be a very costly and time-consuming mistake. The crane system has helped to recruit and retain good employees by allowing them to work in a safe environment.
 
Hybrid System Used In Place of Conventional Enclosed Track Industry: Manufacturer of Gears and Gear Cutting Machinery for the Auto Industry. Application: Large, heavy machined parts are brought in on pallets to have tolerances measured. Parts are picked from the pallet, moved to the testing machine, and once testing is complete moved back to the pallet and on to the next operation. Several Stations perform similar processed very close to each other.
 
Demag KBK Enclosed Track in the Semi-Conductor Industry A manufacturer in the semi-conductor industry entered into a new line of business that required components to be assembled in a class 10000 clean room. Since some bundles weighed in excess of 4000 lbs., a method of safely and carefully moving these within the room was needed. A DEMAG KBK Enclosed Track Double Girder Crane with a lifting capacity of 4400 lbs was selected for this task.
 
Demag Ergonomic Crane Systems for Airport Baggage Handling In 1990, 275,000 passengers passed through the Leipzig/Hall Airport in Germany, by 1995 that number had grown to 2 million and today more than 4.5 million passengers per year utilize this hub. A DEMAG ALU Enclosed Track Single Girder Crane with a High Speed Rocker Switch style hoist was installed along the sides of a 75’ long oval conveyer belt. The 13’ lightweight Aluminum Crane Girders allow the bags to be moved from conveyer to cart with minimum effort.
 
SPANCO Workstation Bridge Crane Provides Ergonomic Solution for Metal Fabrication Facility A 10,000 square foot metal fabrication facility in central Pennsylvania specializes in assembling and fabricating steel bases that are used to support printing presses in large print facilities. After being in business for two years, the company president re-evaluated the fabrication workflow, looking to lower production costs in order to stay competitive.
 
Tarca® System Helps Save Valuable Floor Space Industry: Heavy Truck Maintenance and Repair. Application: This company provides maintenance and customization for heavy trucks. Parts weighing from 1 to 3 tons are lifted and moved about 25 ft. across the building to a staging area where maintenance is done.
 
Tarca® Systems Help Double Productivity For Distributor Industry: Distributor of Industrial Pipe Valves and Fittings. Application: The loading and unloading of pip product in the warehouse is a slow and cumbersome process. It requires multiple trips with a fork truck as well as two or more employees to safely handle the loads. This process can turn approximately 3 trucks per day.
 
Work Station Crane Helps Commercial Printer Increase Safety And Decrease Product Damage Lifting, changing, and moving print rollers weighing 65 lbs. The work area serves two twin printing presses with a 15 ft. wide aisle between presses.
 
Work Station Crane Helps 1 Worker Lift 850# Granite Slabs This customer fabricates countertops using granite and marble. In this application, workers at a new facility need to move huge slabs of granite from station to station through the various stages of the fabrication process.
 
Monorail System in Waste Water Treatment Plants Waste water treatment facilities are extremely demanding on their equipment resulting in a real mess if the equipment is down for an extended period of time.
 
Demag ALU Enclosed Track Crane in the Printing Industry Bundles of individual magazine pages are transferred from a pallet to a "stitching machine". They are then properly sequenced and stapled together to create the magazine.
 
Gorbel Cranes Easily Accommodate Growing Facility Gorbel's Work Station Crane with telescoping bridges provided a Wisconsin valve maker with a cost effective way to handle a growing work cell.
 
Gorbel Work Station Cranes Help Distribution Center Improve Productivity This customer was a manufacturer who received a multi-year contract from a large national retailer to supply retail products for regional distribution centers.
 
Output Per-Hour Increases With Help Of Cleveland Tramrail™ Systems The cranes handle patterns and flasks used to make ductile iron fittings.
 
Crankshaft Handling Made Easy Installing 45 lb. crankshafts into an engine block requires gentle handling and precision.
 
Successful Cab / Chassis Marriage The operation of lifting a truck cab and "marrying" it on the chassis required a very specialized system.
 
Enclosed Track Crane System results in improved ergonomics A workstation that handles a wide variety of parts required a flexible material handling system that could be suspended form existing building steel.
 
Aerospace Company Solves Die Handling Problem Placing dies into a CNC Machine can be a very cumbersome and potentially dangerous undertaking. Tight clearances on the machines add to the problem.