Features/Benefits Provided: Automated sequences do not require a constant operator presence. Multiple loads handled easily. Increased safety and reduced product damage due to reduced handling.

The Opportunity

A manufacturer was looking for a way to increase the throughput of boiler tanks through the
surface treatment process, without a large increase in manpower. At the same time gentle, precise handling was required to reduce the risk of product damage.

The Solution

A KBK IIR Loop Monorail System was installed with 14 individual hoist/trolley units. The curved track profiles allow the monorail to wind through the complex layout of the surface treatment line. Internal busbar inside the track profile provides a clean safe and reliable electric power supply along the entire length of the monorail. Once the tanks are loaded onto the hoists by the operator, he activates semi-automated mode and has no further interface with the parts until they arrive at the unload area.

Each carrier is outfitted with a hoist with 2 chain lead off meaning that it can lift and lower 2 tanks completely synchronous insuring uniform treatment of paired parts and high throughput. Smooth accelerating tractor drives and anti-collision sensors insure gentle and damage free transport throughout the process.

Wrap Up

• Reduced manpower requirements and increased productivity resulted in excellent return on investment.
• The possibility of product damage has been greatly reduced.
• The system has proved to be extremely reliable.

is a proud member of MMA, a Product Section of the Material Handling Industry of America

Handling Technology
29201 Aurora Road
Solon, OH, 44139
440-248-2400 and 440-248-2768
Email ergo@demag-us.com
Website: www.demag-us.com